While designing our machines, besides ensuring their proper operation and flexibility, their safe, cost-effective operation have also primary aspect, that are always solved during the machine manufacturing phase, focusing on protecting our environment.
We combine traditional mechanics, pneumatics, hydraulics, electric drives, as well as more sophisticated mechatronic systems to suit individual production needs. Nowadays, one of the most exciting and expected to be the most dynamic developing area in the near future is i4.0, including IoT technologies. We are committed to using these techniques, and we can offer application solutions and solutions in these areas.
The design of the machines and equipment listed here was based on the lowest possible maintenance requirements and the highest possible availability, which would not have been possible without our heavy industry maintenance experience of more than 20 years. For our customers, therefore, we always deliver genuine turnkey Industrial Solutions fully customized.
Selection the spool cores (ID=150 mm; 300 mm) used at the slitting lines into classes of 0,25 mm tolerance. We operate this calibrating machine in one shift since 2013. The machine has pneumatic safety shaft at the top, stores data with FESTO CPX control system. It was a demand from Arconic (Alcoa) logistics to build a background to achieve the possibly highest level of recycling of the aluminium cores. In the construction of the equipment, besides the special technical solutions we have put great emphasis on the safe operation, which was solved with a two-hand operated starter with pneumatic logic and pneumatically actuated safety pin. Data collection is made with FESTO CPX controller and touch screen. In addition to the construction and operation of the equipment, we were also working with the Arconic (then Alcoa) logistics department to create the background for the recycling of the right amount of cash.
Cutting the paper spool cores to the proper width with 0,5 mm tolerance. The cutting process is made by a saw disc to get good quality of cut surface. With the manufacturing and the operation of the machine we had the task of arranging the paper spool core supply area and its logistics.
The aim of the project at Arconic factory in Székesfehérvár was to design and manufacture a machine that turns the stack of the aluminium sheets upside down, which was wrapped and packed for shipment. It is a customer demand due to the use of their vacuum lifters. Designing a compact, easy to feed and use machine was an importanct aspect. The machine can turn over even 5000 mm wide stacks without having the sheets sliding on each other in the stack, eliminating the possibility of scratches on the surface of the sheets. The maximum weight of the stacks is 2.5 tons. The design, manufacturing and programming of the pallet turging machine were all carried out by our company.
Regeneration of rolling oil for reflecting aluminum by vacuum distillation at 0.5 l/min. The equipment was manufactured with our Partner, CRS Reprocessing Services in Hungary, and we also installed it in the Aludium factory in Castelsarrasin, France.
We got a request from our Customer to redesign, develop and manufacture the 30-year-old foil wrapping machines that they have at the cut-length-lines. Our Customer, Arconic-Köfém Ltd. ordered 2 units that we carried out successfully in both occasions.
The unloading of the non-circular discs of the SAMIS 1 disc cutting machine is not ergonomically solved by the original stacking equipment, and the process was slow and difficult. With the system we designed, installing the adjustable conveyor belt you can see on the photo, the discs can be selected: the circular discs are forwarded towards the stacker, with the belt being pulled out completely, and the shaped discs go to a stacking table via the conveyors standing perpendicular to the adjustable conveyor.